Controls Engineering Jobs and Careers

Controls Engineering is a great career for those who enjoy working with technology, solving complex technical problems, and optimising systems. The field is essential for industries that rely on automation and efficient production, making Controls Engineers highly sought after. With a blend of electrical, software, and systems engineering, the role offers diverse career paths and high job stability, especially as automation and smart systems continue to grow in demand.

A Controls Engineer’s responsibilities include designing and implementing control systems for equipment, machinery, or entire production lines. This often involves selecting sensors, controllers, and other components, writing control software (such as PLC programs), and troubleshooting system issues. Controls Engineers also work to improve automation systems, optimise processes, and ensure that systems comply with safety standards and regulations. The role typically involves a mix of design work, programming, testing, and hands-on work in the field or plant.

Common Controls Engineering job titles include:

• Controls Engineer (Entry-Level),
• Automation Engineer
• Senior Controls Engineer
• Controls Systems Engineer
• PLC Programmer.

With more experience, you may advance to roles such as Controls Engineering Manager, Automation Manager, or Engineering Project Manager.

Starting as an entry-level Controls Engineer, you’ll typically focus on learning the systems and technologies used in control systems. With experience, you can move into senior roles like Senior Controls Engineer or Automation Engineer, where you’ll lead projects and make key decisions.

From there, you can progress to management positions, such as Controls Engineering Manager or Director of Automation, where you’ll oversee teams and strategic decisions.

Executive-level roles, such as CTO (Chief Technology Officer) or VP of Engineering, may also be available for those who pursue leadership in larger organisations.

In the UK, an entry-level Controls Engineer can expect to earn between £30,000 and £40,000 annually.

With 3-5 years of experience, salaries increase to between £40,000 and £55,000.

Senior Engineers or those with specialised expertise can earn between £55,000 and £75,000.

Management roles, such as Controls Engineering Manager, can command salaries upwards of £80,000. At the executive level, salaries can exceed £100,000, depending on the sise of the organisation.

Controls Engineers require strong technical skills, including knowledge of electrical circuits, PLCs (Programmable Logic Controllers), SCADA systems, and automation technologies. Proficiency in programming languages (such as Ladder Logic, C++, or Python) is essential for writing control system software. Problem-solving, analytical thinking, and troubleshooting skills are also crucial, as well as a solid understanding of industrial automation systems and processes. As you progress, leadership, project management, and communication skills become increasingly important for handling teams and complex projects.

A bachelor’s degree in Electrical Engineering, Controls Engineering, Automation Engineering, or a related field is typically required for this role. A master’s degree or specialised certifications (such as in PLC programming or automation systems) can be beneficial for career advancement. Practical experience through internships, co-op programs, or hands-on work with control systems can greatly enhance your qualifications and job prospects.